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Product Details:
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| Diameter: | 0-1450mm | Production: | Casting And Forging As Per Customer Request |
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| Material: | 4140, 42CrMo, 60E, Etc | Inspection: | 100% Inspection, UT,MT, Sizes, Mechanical Property |
| Progress: | Forging-machining-inspection-heat Treatment-machining-inspection | Hardness: | 150-560HB |
| Application:: | Railway, Rail Cart Or Shipyard,Rail Road Vehicles, Railcar | Max. Capacity: | Up To 500ton |
| Export Area: | Germany, French, UK, US, South Korea, South Africa, Etc | Sizes: | As Per Customer Drawing |
| High Light: | 42CrMo Steel Rail Wheels,4140 Steel Rail Wheels,OEM Steel Rail Wheels |
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Forging Pressure Steel Rail Wheels 42CrMo 4140 60E Material OEM
The train wheel hub flaw detection and detection device includes a carrier platform, a support rod, an ultrasonic detection control device, a detection mechanism, and a train wheel. Ultrasonic detection and control device, and two sets of support rods are symmetrically arranged at the lower end of the detection mechanism; under the guidance of the rail, the train wheel is rolled into the rotating mechanism, and then the cylinder pulls the pressure plate, the pressure plate pushes the guide column to move down, and the guide column cooperates with the upright bearing Under the action, the probe carrier is pushed vertically, so that the probe carrier is just sleeved on the train wheel, and the rotating mechanism is running at the same time, and the train wheel is detected by the ultrasonic probe, so as to realize the multi-directional flaw detection of the train wheel.
Detailed specification of Forging Pressure Steel Rail Wheels 42CrMo 4140 60E Material OEM
Front View of Hydraulic System Drive Railway Gear Forging Pressure OEM Wheels for Rail Road Vehicles :
In order to improve the wear resistance and hardness of the train wheel and avoid cracks, the processed product has good hardness and good wear resistance. The heat treatment method of the train wheel adopted by Kingrail belongs to the technical field of train wheel processing. The heat treatment method of the train wheel is used to quench the train wheel with a carbon content of 0.72%-0.77%. The heat treatment steps are: heating the train wheel to be treated to austenitizing temperature range, Insulation; firstly, water vapor is used for cooling, and when the train wheel is cooled to 350-670°C, a continuous water flow with a large amount of water is used to force the surface of the train wheel to spray water.
| Specification | Customized, customer required, customer's drawings |
| Material | cast iron, Grey iron, ductile iron, carbon steel, low alloy steel, tool steel, steel, stainless steel, brass, copper, aluminum alloy, zinc etc |
| Process | Sand casting, Coated sand casting, Shell mold casting, Lost foam casting ,V- process, Centrifugal casting, Ceramic Casting,machining , free forging, die forging,pressure forming , roll forging, precision forging, etc. |
| casting | sand casting, precision casting,investment casting,lost wax casting,die casting,gravity casting |
| machine | lathe, CNC, drilling machine, milling machine,boring machine, planting machine, machining center etc |
| Application | Automobile, agricultural machinery, furniture, construction, home appliances, electronics. |
| surface treatment | powder coating, painting, spraying, electric galvanization,coating,zinc phosphide,impregnation,painting, spray paint, black and blue oxide coating, |
| Inspection equipment | Profile projector, Rockwell hardness tester,Vickers hardness tester roughness tester, air gage, concentricity tester,universial microscope, CMM, digital caliper and etc. |
| Production Usage | Auto parts, train parts, mining accessories, engineering machinery parts, valves, pipe fittings, construction machinery and furniture accessories, agricultural machinery parts |
| Remark | (1) Any RFQ, Please feel free to send your drawings(CAD/PDF)for your quotation. |
| (2) All parts are not in stock, customized only! |
Side View of Hydraulic System Drive Railway Gear Forging Pressure OEM Wheels for Rail Road Vehicles:
The running surface of most is concave, serving as the primary means of keeping the train's motion aligned with the track while in others it is flat such that the flanges are essential to keep the train on the rail track.
Package of Hydraulic System Drive Railway Gear Forging Pressure OEM Wheels for Rail Road Vehicles.
Rail steel wheel -Hydraulic System Drive Railway Gear Forging Pressure OEM Wheels for Rail Road Vehicles
Carbon steel:C45, C50, C55, C60, 4330, C35, 65Mn
Alloy steel:4140, 42CrMo, 40CrNiMo, 4340,34CrNiMo6
Strength of Hydraulic System Drive Railway Gear Forging Pressure OEM Wheels for Rail Road Vehicles
1. Forging production, longer lifespan, for smaller quantity, free forging, for big quantity, precision forging with mould
2. Diameter: 0-1450mm, 6",8",10",12",14",16",20",24",28",30",34",36",40",42",etc
3.100% inspection before delivery
Usage of Hydraulic System Drive Railway Gear Forging Pressure OEM Wheels for Rail Road Vehicles:
Train, railcars, light rail, street car, metro, freight car, railway wagon for mining, rail trucks, ballast rail cars, Hy-rail hirail cars, etc
The Production Railway Wheels Process
1. Wheels Steel Melting 2. Round Billet Sawing Cutting 3. Heating 4. Phosphorus 5. Stamping Forming 6. Rolling 7. Bending Punch 8. Hot Stamping 9. Laser Measurement 10. Drop Stack 11. Roughing 12.Hardening 13.Tempering 14. Sampling 15. Pre-processing 16. Finishing 16. The Cold Print 17. Static Equilibrium 18. The Cold Print 19. Hardness Testing 20. Ultrasonic Testing 21. Magnetic Particle Testing 22. Shot Peening 23. Painting Packaging
Main Testing and Inspection Device
| No. | Device | Type | Qty | Status | Note |
| 1 | End quenching machine | DZJ-I | 1 | working | Testing |
| 2 | Electric resistance furnace | SX2-8-12 | 2 | working | Testing |
| 3 | Inverted metallurgic microscope | 4XCE | 1 | working | Inspection |
| 4 | High temperature box resistance furnace | SX2-4-13 | 1 | working | Testing |
| 5 | Automatic digital display Rockwell hard-tester | 200HRS-180 | 1 | working | Inspection |
| 6 | Electronic Brinell hardness tester | THB-3000 | 1 | working | Inspection |
| 7 | HR-150B Rockwell hardness tester | HR-150B | 1 | working | Inspection |
| 8 | Rapid multi-element analyzer | JS-DN328 | 1 | working | Inspection |
| 9 | Electric arc furnace | JSDL-8 | 1 | working | Testing |
| 10 | Rapid multi-element analyzer(C & S) | JS-DN328 | 1 | working | Inspection |
| 11 | Infrared thermometer | AR872 | 2 | working | Inspection |
| 12 | Portable chemical composition analyzer | AR872 | 2 | working | Inspection |
| 13 | Test specimen sampler | KW30-6 | 1 | working | Inspection |
Our Equipments:
The total production area of Kingrail Parts is 55, 000 square meters, including a 40, 000 square meter factory and 10, 000 square meter warehouse. The production mill covers over 100, 000 square meters equipped with steel rolling and casting lines, rail elastic clip lines, fish plate lines, spike & Bolt lines, heating treatment line and surface anticorrosion treatment line rockwell hardness tester as well as electro galvanizing, hot galvanizing and Dacromet processing lines. Our technical force is strong, the inspection method is complete, we can strictly implement the national railway standards for production.
Services we can provide:
1. Our railway products comply with AREMA, DIN, BS, UIC, GOST, NF, JIS, GB and other standards.
2. We can customize railway fasteners products according to your samples or drawings.
3. Fast , Convinient Services with High quality products but competitive price.
4. Complete quality inspection procedure to every batch of shipment before delivery.
5. After-service can be warranty last to 3 years of any questions from our customers.
Our aim is to serve customers by providing the the most optimized solution according to the needs of production and meet the satisfaction.
Railway parts products we can provide:
1, Rail Spike Series: Rail Screw Spike, rail Dog Spike, rail Elastic Spike etc.
2, Track Bolt series: Track Bolt, Segment Bolt, Metro Bolt, Tunnel Bolt, Hex Bolt, Square Bolt, Turnout Bolt, Fishtail Bolt, T bolt etc
3, Rail Clip series: Nabla rail Clip, Elastic rail Clip, SKL rail Tension Clamp, O rail Clip, Gauge Lock Clip etc
4, Steel Rails series: Railway rails, Crane Rails, Mining Rails, Over the head Rails, etc
5, Steel rail wheels series: Train Wheels, Crane Wheels, Hi-rail vehicle wheels, etc Railway wheelsets including assembled by axles and bearings
6, Other materials and accessories: Rail Gauge Insulator, rail rubber Pad, rail Fish plate, Nut, rail Plastic Dowel, rail Tie plate, Spring Washer, Flat Washer, Cast Iron Insert, Anti Creeper, rail Gauge Rod etc.
Why choose us:
1. The company is in a leading position in the industry and has obtained SGS-ISO9001: 2008 quality system certification and CRCC certification. Quality is guaranteed.
2. We have 8 professional sales staff and more than 60 professional engineers. Can provide professional and fast suggestions and quotations for your railway customized products
3. Ma′anshan is a port city. We can provide you with faster shipping services
4. 20 years of production and sales experience. Deal with all kinds of after-sales problems for you in time.
Contact Person: kelly
Tel: +8615215554137
