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Product Details:
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| Standard:: | AISI, GB, ASTM, DIN | Machining Tolerance: | 0.005mm-0.01mm-0.1mm |
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| Material: | Alloy Steel/ASTM 148 | Process: | Hot Forging,Cold Forging,Warm Forging |
| Molding Style: | Forging | Surface Treatment: | Polishing,Plating,Powder Coating, Hot Galvanizing, |
| High Light: | ODM Forged Polished Aluminum Wheels,Car Forged Polished Aluminum Wheels,0.005mm Forged Aluminum Wheels |
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Aluminum alloy wheels with an automated closed die forging line for light car
The raw material is T6-6061(or 6082,or 6110), main production process is Forging--Spinning---Heat treatment---CNC----Powder coat
KINGRAIL adopts a deformed aluminum alloy ingot material for liquid die forging wheels. Its raw material components and weight parts are: electrolytic aluminum liquid: 900-1000 parts; Al-Si20: 3-40 parts; metal magnesium: 10-15 parts; Al-Ti10: 10-15 parts; Al-Cr5: 10-15 parts; Al-Cu40: 3-5 parts; Al-Mn10: 5-10 parts. The invention clarifies the composition ratio of the deformed aluminum alloy ingot material suitable for liquid die forging wheels. After this material replaces the conventional wheel material A356.2 and is applied to the liquid die forging wheels, the produced large-size wheels can be used in trucks and trucks. Automated closed die forging production line, production process and aluminum alloy wheels for heavy vehicle wheels such as buses. The wheel automatic closed die forging production process includes bar sawing, preheating bar, wheel blank pendulum rolling, wheel blank initial forging closed die forging, wheel blank final forging closed die forging, wheel blank reaming, Composite forging of window punching and center hole punching, spinning, heat treatment of wheel blanks, and machining of wheel blanks. This production process simplifies the pressing process of aluminum alloy wheels, greatly saves the cost, time and manpower of secondary processing and shaping in the later stage, and improves the safety and work efficiency of the equipment in production. In addition, the workpiece feeding and loading positioning are accurate and easy to operate. , The degree of automation is high, so it can meet the automatic production and manufacturing process of aluminum alloy wheels.
The high-pressure die forged wheel includes a retaining ring, a rim, a spoke and a central connecting plate. One side of the spoke is connected to the inner circumferential side of the retaining ring, and the other side is connected to the central connecting plate. The retaining ring is distributed on the left and right sides of the rim. On the side, the rim includes an outer ring body, a middle ring body and an inner ring body which are sequentially connected from left to right between the retaining rings on both sides, and the outer ring body and the inner ring body are connected with the retaining rings on both sides. An annular groove is arranged on the outer circumferential side, ribs are evenly distributed on the outer circumferential side of the annular groove, and the outer circumferential side of the connection between the intermediate ring body and the outer ring body and the inner ring body is rounded; the utility model It has the characteristics of simple structure, reducing the occurrence of tire tripping and tire blowout in the case of insufficient tire air, and effectively strengthening the strength of the wheel spokes, reducing the probability of the wheel hub bursting due to external force impact.
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Aluminum alloy wheels with an automated closed die forging line for light car
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Main Process
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Material Cutting, Material Heating, Forging, Heat Treatment, Blasting&Polishing, CNC Machining
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Material
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Aluminum, Carbon Steel, Stainless Steel Brass, ,DC53 or as customer request
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Surface Treatment
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Shot/sand blast, Polishing, Surface Passivation, Primer Painting , Powder Coating, ED- Coating, Chromate Plating, Zinc Plating, Dacromat Coating, Finish Painting
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Application
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1. Construction: lifting anchors for precast concrete, spherical head anchors
2. Automotive industry: piston, connecting rods, cams, camshafts, crankshafts 3. Heavy machinery: Rock breaker, excavator parts 4. Energy: Anvil, gate valve, wellhead control EQP, wellhead EQP 5. Defense: Black receiver, aluminum trigger guards and receivers 6. Truck: Cylinder heads, oil sump, clutch housing, front and rear brake calipers. |
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Machining Process
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CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc.
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Machining Tolerance
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From 0.005mm-0.01mm-0.1mm
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Drawing Format
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jpg/.pdf/.dxf/.dwg/.igs./.stp/x_t. etc
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Testing Machine
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CMM, Digital Height Gauge, Caliper, Coordinate Measuring Machine, Projecter Machine, Roughness Tester, Hardness Tester and so on
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| Certificate | ISO9001, CE, TUV, SGS or as your requirement to do test by the third party |
| Delivery time | 10-15 days for sample,
35-40 days for bulk order |
| Packing | Plywood pallet, plywood box or as per your requirement |
| Quality Control | Conducted by ISO9001 System and PPAP Quality control documents |
| Service | Warm and quick response service provided by the professional
Export Sales Team with many years' experience in handling exports to the US, Europe, Japan and other countries and regions. |
Extra Product Description of Aluminum alloy wheels with an automated closed die forging line for light car
| Accurate in reading drawings & Fast in delivery & Exact dimension control & 100% quality control & OEM Service & Strict material inspection & Prompt quote & lead time guarantee | |
| 1. Product Name: | Sand Casting train wheel forging |
| 2. Material: | Carbon Steel, Alloy Steel, Stainless Steel,Grey iron,Ductile iron,High Chrome iron ,High Manganese steel |
| 3. Material Standard: | ASTM,AISI,ASME,SAE,NF EN,DIN EN,ISO,,BS EN,SS,etc. |
| 4. Items: | FOB Tianjin or Shanghai,China |
| 5. Lead time: | 30~40 days |
| 6. Place of origin | Maanshan, China |
| 7. Software for specification drawings: | PDF, Auto CAD, Solidworks, JPG, ProE,etc. |
| 8. Main production equipments: | Wax injection, CNC-machine-center, Lathe, Milling machine,Drilling machine,Boring Lathe,Grinding Machine, Heat treatment Furnace. |
| 9. Heat Treatment Machine: | Mesh-Belt-Furnace,Carburizing Quench Furnace,Chamer Furnace,etc. |
| 10. Surface Treatment: | Cold/Hot Zn Plating,Blackening Treatment(Salt Spray Test 48-96 hours),Ni Plating,Cr Plating,Spraying Undercoat,Anti-Rust Paint,Surface Paint,Plastic Paint,Coated Anti-Rust Water,Anti-oil,etc. |
| 11. Surface Heat Treatment: | Medium Frequence Quenching,High Frequence Quenching and Carburizing and Quenching,Oil Quenching,Water quenching,Normalizing,Temper,Annealing,etc. |
| 12. Dimension Inspection: | Calipers,Height Laugue,Micrometer Calipers,Inside Caliper Gauge,Angle and R Gauge,Three coordinates measuring instrument. |
| 13. Productivity: | 5000 pcs / year |
| 14. Packaging: | Wooden package after mandatory treatment or other |
| 15.They are using for mining equipment,Construction equipment,Agricultural equipment and others. | |
| 16. We make precision casting,investment casting and Sand casting in Ningbo, China | |
| 17. Export Markets: Portugal Grey Iron casting parts; America, U.S.A. United States Grey Iron casting parts; Canada Grey Iron casting parts; U.K. Brazil, Spain Grey Iron casting parts; Portugal Grey Iron casting parts; Portugal Grey Iron casting parts; Spain Grey Iron casting parts Spain Espana Grey Iron casting parts; Holand Grey Iron casting parts Portugal Grey Iron casting parts; Danmark Grey Iron casting parts Portugal Grey Iron casting parts; Spain Grey Iron casting parts | |
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18. We can check with gauge: |
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Contact Person: maggie
Tel: +8619945038330
