Detailed specification of Heavy Duty Forging Steel Gear Ring 42CrMo forged rail wheels 550mm diameter

double and single flange mobile rail steel wheel

• 1. Material: cast steel or cast iron;

      Carbon steel:C45, C50, C55, C60, 4330, C35, 65Mn

      Alloy steel:4140, 42CrMo, 40CrNiMo, 4340, 34CrNiMo6

• 2. Constitute: two wheels, one axle, four bearings, and other parts;
• 3. Loading capacity: 1-300 tons, can be customized.
• 4. The type of the wheels: single flange wheel, double flange wheel, hollow wheel sets and solid wheel sets;
• 5. The diameter of the wheels: 300mm, 350mm, 400mm, 450mm;500mm; 900mm, etc.
• 6) Heat treatment: normalizing, Q&T ,Surface and rim quenching with depth: 5-20mm
  7) Measuring & testing equipment: Projecting profile, roughness tester, hardness tester, concentricity tester ect, UT ,MT
  8) Size:Customized designs are available.
  9) Inspection:In-house and the third party.

Forgings are commonly used parts in many industries. KINGRAIL wheel forgings can be customized and processed according to customer needs. Road wheel forgings can withstand large impact force, good load resistance, low raw material consumption, the same strength and light weight, and have the characteristics of can withstand large impact force, good load resistance performance, low raw material consumption, the same strength and light weight, etc. Widely used in construction, medicine, shipbuilding, metallurgical machinery and other industries.

Quality Assurance: Quality Assurance If there is any defect, the guarantee will be refunded and compensated

Processing form: processing according to drawings, customized by customers

Processing basis: Design and process crane wheel forgings according to the drawings and samples provided by customers or according to functional requirements
Advantages of KINGRAIL wheel forgings
KINGRAIL wheel forgings are produced and processed with high-quality materials, which can withstand large impact forces, have good load resistance, low raw material consumption, and have the same strength and light weight. Truck wheel forgings can be used in construction, medicine, shipbuilding, metallurgical machinery and other industries such as marine platforms, aviation forging, steel bridges, and electronics industries. Carrian's crane wheel forgings have good processing quality and fast delivery cycle. Welcome to consult Carrian's online customer service.

Forgings are commonly used parts in many industries. Skywheel forgings can be customized and processed according to customer needs. The forging equipment is complete and the processing capacity is good. Road wheel forgings can withstand large impact force, good load resistance, low raw material consumption, the same strength and light weight, and have the characteristics of can withstand large impact force, good load resistance performance, low raw material consumption, the same strength and light weight, etc. Widely used in construction, medicine, shipbuilding, metallurgical machinery and other industries.
Features of crown wheel forgings
Skywheel forgings have good toughness, reasonable fiber structure and little change in performance between forgings after forging

The forging process is mainly to heat the metal blank of the sky wheel forging, place it between the upper and lower needle anvils of the forging equipment, and apply impact force or pressure to cause plastic deformation.

Forging is mainly a process of applying an external force to a metal blank under the action of impact or pressure with the help of a tool or die to cause it to plastically deform and change its size, shape and performance.

According to the different moving methods of the blank, different forging methods such as free forging, upsetting, extrusion, die forging, closed die forging and closed upsetting can be used.
Skywheel forgings

Carrian forging has a wide range of uses and can be used in offshore platforms, aviation forging, steel bridges, electronic industries, etc., such as:

Forgings for locomotives, such as axles, wheels, leaf springs, crankshafts of locomotives, etc.

Forgings for the automotive industry, such as left and right steering knuckles, front beams, couplers, etc.

Marine forgings, like crankshafts, stern shafts, rudder stocks, thrust shafts and intermediate shafts, etc.

Forging machinery and equipment, such as hammer head, hammer rod, hydraulic press column, cylinder block, axle press support and cylinder block, etc.

Forged steel has a finer structure, good toughness and strength, and can be subjected to various heat treatments.

Advantages of cast wheels: low price, short production cycle; disadvantages: low strength, easy to shatter after severe impact; enough for family car owners who do not have too many requirements for control and pursue economical benefits.

Advantages of forged wheels: light weight, good heat dissipation, high strength, not easy to be crushed after impact, higher safety, strong plasticity, and can be customized at will; Disadvantages: slightly higher price, long production cycle; forged wheels are suitable for the pursuit of performance, control and individuality.

Strength of Railway wheel dimensions for Catenary and Track maintenance vehicles

1. Forging production, longer lifespan, for smaller quantity, free forging, for big quantity, precision forging with mould

2. Diameter: 0-1450mm, 6",8",10",12",14",16",20",24",28",30",34",36",40",42",etc

3.100% inspection before delivery

Usage of Hot Steel Forged Rail Wheels 12 inches railway wheels 4140 material 490 hb hardness precision hole of 0.01mm

Train, railcars, light rail, street car, metro, freight car, railway wagon for mining, rail trucks, ballast rail cars, Hy-rail hirail cars, etc

The Production Railway Wheels Process Heavy Duty Forging Steel Gear Ring 42CrMo forged rail wheels 550mm diameter

1. Wheels Steel Melting 2. Round Billet Sawing Cutting 3. Heating 4. Phosphorus 5. Stamping Forming 6. Rolling 7. Bending Punch 8. Hot Stamping 9. Laser Measurement 10. Drop Stack 11. Roughing 12.Hardening 13.Tempering 14. Sampling 15. Pre-processing 16. Finishing 16. The Cold Print 17. Static Equilibrium 18. The Cold Print 19. Hardness Testing 20. Ultrasonic Testing 21. Magnetic Particle Testing 22. Shot Peening 23. Painting Packaging

Heavy Duty Forging Steel Gear Ring 42CrMo forged rail wheels 550mm diameter

Main Production Equipment List

Main Testing and Inspection Device